Kohler KD83V16 — Thermostat HT and housing removal and installation (SL 217)
Repair & overhaul
For the Kohler KD83V16, from the Kohler service manual.
Applies to: Kohler KD83V16, Kohler KD83V16 engine
Before you start
- Replace all sealings.
Procedure
- Remove two screws 4 diametrically opposed.
- Place guiding rods in place of the two screws 4.
- Remove remaining screws 4 and screws 7.
- Remove thermostat housing 3.
- Remove guiding rods.
- Remove thermostats 1.
- Remove pipe 9 with flange 6.
- Reassemble pipe and flange with o-rings, position thermostats in housing.
- Place guiding rods, position housing, place screws, remove guiding rods, place remaining screws and tighten.
Tools required
- Guiding rod M12x230 – Thermostat (x2) Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- HT thermostat starts to open at 71 °C, fully open at 81 °C
Full service-parts list: Kohler KD83V16 →
Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.