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Kohler KD62V12 — Water pump HT removal and installation

Repair & overhaul

For the Kohler KD62V12, from the Kohler service manual.

Applies to: Kohler KD62V12, Kohler KD62V12 engine

Before you start

  • Replace all sealings
  • Vent coolant circuit at the end of installation

Procedure

  1. Drain HT coolant circuit and remove machinery HT cooling system piping.
  2. Remove screws and piping assemblies.
  3. Remove two screws; install guiding rods.
  4. Remove remaining screws; remove water pump HT.
  5. Remove screws and cooling medium pipe with flange; remove pipe with flange.
  6. Installation: insert O-ring and flange on pipe from oil cooler casing.
  7. Mount pipe with O-rings on flange; mount cooling medium pipeline on flange.
  8. Insert guiding rods in water pump; insert O-rings; insert water pump HT.
  9. Tighten screws, remove guiding rods and tighten remaining screws.
  10. Assemble t-pipe, pipe and flange with O-rings; position and tighten.
  11. Install test point fitting on water pump; vent coolant circuit at the end.

Tools required

  • Guiding rod M12x100 - Water pump (x2) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Kohler KD62V12 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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