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Kohler KD62V12 — Thermostat HT and housing removal and installation

Repair & overhaul · Thermostat HT / housing

For the Kohler KD62V12, from the Kohler service manual.

Applies to: Kohler KD62V12, Kohler KD62V12 engine

Before you start

  • Replace all sealings
  • Vent coolant circuit at the end of installation

Procedure

  1. Drain HT coolant circuit.
  2. Remove two screws diametrically opposed; place guiding rods in their place.
  3. Remove remaining screws and screws 7.
  4. Remove thermostat housing; remove guiding rods.
  5. Remove thermostats; remove pipe with flange.
  6. Installation: assemble pipe and flange with O-rings; insert O-rings on water pump inlet.
  7. Position pipe assembly on water pump inlet; position thermostats in thermostat housing.
  8. Place guiding rods in place of two screws; place thermostat housing and screws.
  9. Remove guiding rods and place remaining screws.
  10. Screw thermostat housing and insert test point fitting; tighten to torque.
  11. Vent coolant circuit at the end.

Tools required

  • Guiding rod M12x230 - Thermostat (x2) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • HT thermostat starts to open at 71 °C (160 °F); fully opened at 81 °C (178 °F)

Full service-parts list: Kohler KD62V12 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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