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Kohler KD62V12 — Checking and setting valve clearance

Adjustments · Rocker arms / valve clearance

For the Kohler KD62V12, from the Kohler service manual.

Applies to: Kohler KD62V12, Kohler KD62V12 engine

Before you start

  • Hot surfaces - wait until engine has cooled
  • Risk of injuries if valve springs are under stress

Procedure

  1. Remove cylinder head covers and install turning device.
  2. Rotate crankshaft with turning device to index 1.
  3. Verify scavenging TDC on A1; if not, turn 360 degrees and verify again.
  4. Rotate to index 2; set clearance for cylinders A5, A6, B5.
  5. Rotate to index 4; set clearance for cylinders A3, B1, B3.
  6. Rotate to index 2 second time (2+360); set A1, A2, B2.
  7. Rotate to index 4 second time (4+360); set A4, B4, B6.
  8. Insert feeler gauge between rocker ball cap and valve bridge to check clearance.
  9. Loosen locknut and turn adjusting screw with Allen key until gauge shows slight resistance.
  10. Tighten locknut while holding set screw; re-check and mark cylinder.
  11. Repeat for rocker arm exhaust.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Inlet valve clearance nominal 0.5 mm (+0.1/0)
  • Outlet valve clearance nominal 1 mm (+0.1/0)
  • Locknut torque 40 Nm

Full service-parts list: Kohler KD62V12 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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