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Kohler KD 441 — Injector calibration

Adjustments

For the Kohler KD 441, from the Kohler service manual.

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Procedure

  1. Connect the injector to a manual pump and adjust the setting pressure by modifying adjusting shim 3 above the spring.
  2. When the spring is replaced, calibration must be carried out at a pressure higher than 10 bars.
  3. With the pressure gauge closed, press hard on the hand pump at least 10 times.
  4. Open the pressure gauge and press down on the pump once every second, checking the spraying process and pressure.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Opening pressure must lie between 255÷263 bar
  • Jets must be uniform and well distributed

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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