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Kohler — Installing Main Circuit Breaker

Installation

From a Kohler service manual — check it applies to your exact model before use.

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Before you start

  • Hazardous voltage. Will cause severe injury or death. Disconnect all power sources before opening the enclosure.

Procedure

  1. Turn off all power supplying the equipment before working on or inside it.
  2. If replacing an existing breaker, disconnect line conductors from the lugs or main lugs.
  3. Using a 5/16 in. nut driver, remove the screw holding the existing circuit breaker.
  4. Remove the two hex nut assemblies and remove the main circuit breaker.
  5. Push the new circuit breaker toward the top end wall until it locks in place.
  6. Install the transfer mechanism mounting post; torque the post to 3.4 Nm (30 in. lb.).
  7. Secure the circuit breaker with two hex nut assemblies using a 7/16 in. nut driver and torque wrench.
  8. Torque the fasteners to 6-10 Nm (50-90 in. lb.).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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