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Kohler — Install Ignition Modules

Installation · ignition system

From a Kohler service manual covering: CH18, CH20, CH22, CH23, CH25, CH620, CH621, CH640, CH641, CH670, CH680, CH730…. Check it applies to your exact model before use.

Applies to: Kohler CH18

Procedure

  1. Rotate flywheel to position magnet away from ignition module bosses.
  2. Install each module to crankcase bosses with screws; slide modules away from flywheel; snug screws.
  3. Rotate flywheel to position magnet directly under one ignition module.
  4. Insert 0.30 mm (0.012 in.) flat feeler gauge between magnet and module.
  5. Loosen screws enough to allow magnet to pull module down against feeler gauge.
  6. Torque screws to 4.0-6.2 N·m (35-55 in. lb.).
  7. Repeat for other ignition module.
  8. Rotate flywheel back and forth; check final air gap 0.280/0.330 mm (0.011/0.013 in.).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Ignition module fastener 4.0-6.2 N·m (35-55 in. lb.)
  • Ignition module air gap 0.280/0.330 mm (0.011/0.013 in.)

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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