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Kohler — Ignition Module Air Gap Adjustment

Adjustments · Ignition System

From a Kohler service manual covering: SV710, SV715, SV720, SV725, SV730, SV735, SV740, SV810, SV820, SV830, SV840. Check it applies to your exact model before use.

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Procedure

  1. Turn flywheel magnet away from module position.
  2. Attach module to mounting legs, pull it away from flywheel, and tighten screws temporarily.
  3. Rotate flywheel so magnet is centered under module.
  4. Position a 0.30 mm (0.012 in.) feeler gauge between magnet and all three legs of module.
  5. Loosen mounting screws, allow magnet to pull module down against feeler gauge, and retighten mounting screws.
  6. Rotate flywheel to remove feeler gauge, position magnet back under module, recheck gap minimum of 0.28 mm (0.011 in.) under each leg.
  7. Torque module mounting screws to 4.0 N·m (35 in. lb.).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Ignition module air gap 0.28/0.33 mm (0.011/0.013 in.)
  • Module mounting screw torque 4.0 N·m (35 in. lb.)

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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