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Kohler — Electric Starting System Tests

Testing & diagnosis · Starter System

From a Kohler service manual covering: SH255, SH265, SH270. Check it applies to your exact model before use.

Applies to: Kohler SH255

Procedure

  1. Test battery on unit. Connect DC voltmeter across battery terminals and read voltage (key switch OFF). Turn key switch to start position and read voltage again.
  2. Remove electric starter cover panel and check fuse inside plastic holder.
  3. Disconnect blue relay lead. Connect jumper from positive battery terminal to relay terminal.
  4. Use known good battery and jumper cables to test starter motor.
  5. Disconnect leads from starter relay and remove it for testing. Check relay resistance and operation.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Battery voltage should not fall below 9 volts during cranking
  • Relay resistance less than 3.4 ohms or open circuit indicates faulty relay

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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