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Kohler — Crankcase Vacuum Test (Manometer)

Testing & diagnosis · Crankcase breather

From a Kohler service manual covering: ECV850, ECV860, ECV870, ECV880. Check it applies to your exact model before use.

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Before you start

  • Carbon Monoxide can cause severe nausea, fainting or death. Avoid inhaling exhaust fumes.
  • Rotating Parts can cause severe injury. Stay away while engine is in operation.

Procedure

  1. Insert rubber stopper into oil fill hole; connect hose between stopper and one manometer tube; leave other tube open.
  2. Check water level in manometer is at 0 line and pinch clamp is closed.
  3. Start engine and run at no-load high speed.
  4. Open clamp and note water level in tube.
  5. Close pinch clamp before stopping engine.

Tools required

  • Water manometer Amazon
  • Rubber stopper with pinch clamp and tapered adapters Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Level in engine side should be a minimum of 10.2 cm (4 in.) above level in open side

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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