Kohler — Control Circuit Reconnect Procedure (when normal source is NOT available)
Operation · Control circuit isolation switch
From a Kohler service manual — check it applies to your exact model before use.
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Procedure
- Open the ATS enclosure and manually transfer to utility (if generator was turned off).
- Close the breaker between generator and emergency side of ATS (if present).
- Move the control circuit isolation switch to the ON position.
- Move the service disconnect switch to the AUTO position.
- Reconnect the battery cables, negative lead last.
- Reconnect power to the battery charger.
- Move the generator set master switch to the AUTO position.
- Engine start contacts will close because Normal is not available; generator set will start.
- When the generator source is available, the ATS transfers to emergency.
- Verify the controller shows emergency source available and ATS in emergency position.
Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.