Kohler — Checking Mechanical Installation
Installation · Conversion kit
From a Kohler service manual — check it applies to your exact model before use.
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Before you start
- Do not perform high-potential dielectric testing on the Intelligent Load Center.
Procedure
- Remove all power from the load center; provide an alternate light source.
- Open the generator disconnect and lock out the generator from starting and running.
- Open the main feeder disconnect supplying power to the load center and apply lockouts.
- Remove the front cover of the load center.
- Inspect the load center interior assembly mounting ears for proper engagement in the slots.
- Vacuum interior debris; do not use compressed air.
- Verify the fuse insulating covers and generator terminal block insulating cover are installed.
- Verify the insulator between the load center interior assembly and MPAC 550 mounting bracket is installed.
- Verify harnesses are routed and bundled as shown and are not altered or rerouted.
- Verify all wire ends of the harnesses are terminated.
- Verify the 6-pin and 9-pin connectors are fully engaged.
- Verify all wiring is terminated on the correct component terminals.
- Verify the fuses are of the listed manufacturer and type.
- Verify the transfer mechanism frame is properly seated on the circuit breakers.
- Replace the load center front cover and secure the cover screws.
Tools required
- vacuum cleaner Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.