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Kohler CH5 / CH6 — Cylinder Leakdown Test

Testing & diagnosis · combustion chamber / valves and rings

For the Kohler CH5 / CH6, from the Kohler service manual.

Applies to: Kohler CH6

Before you start

  • Make sure engine cannot rotate off top dead center in either direction

Procedure

  1. Run engine 3-5 minutes to warm up.
  2. Remove spark plug and air filter.
  3. Rotate crankshaft until piston is at top dead center of compression stroke; hold in position.
  4. Install adapter into spark plug hole but do not attach to tester.
  5. Connect air source to tester; turn regulator clockwise until gauge needle is in yellow set area.
  6. Connect tester quick-disconnect to adapter; note gauge reading and listen for escaping air.
  7. Compare results with leakdown test results table.

Tools required

  • Kohler Cylinder Leakdown Tester Part No. 47 800 02 Amazon
  • Breaker bar Amazon
  • Holding tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Kohler CH6 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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