Home›Repair guides›Kohler›Brush Replacement

Kohler — Brush Replacement

Maintenance · Starter

From a Kohler service manual covering: CV682, CV732, CV742, CV752. Check it applies to your exact model before use.

Browse Kohler generators & specs →

Procedure

  1. Perform steps 1-5 in Starter Disassembly.
  2. Remove screws securing brush holder assembly to end cap; note orientation; discard old brush holder assembly.
  3. Clean component parts as required.
  4. New brushes and springs come preassembled in a brush holder with a protective sleeve that also serves as an installation tool.
  5. Perform Steps 10-13 in Starter Reassembly sequence.

Tools required

  • new Kohler brush and spring kit Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Minimum brush length 7.6 mm (0.300 in.)

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Kohler repair guides →