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Kohler 48RCLB / KG6208 — Replace the Drive Belt

Maintenance

For the Kohler 48RCLB / KG6208, from the Kohler operator's manual.

Applies to: Kohler 48RCLB, Kohler KG6208 engine

Before you start

  • Do not replace a drive belt with one that is old or worn

Parts for this job

Part numbers from the service-parts list for Kohler 48RCLB. Verify against your serial number before ordering; some links are affiliate links.

Procedure

  1. Use a socket wrench to turn the tensioner pulley clockwise against the spring force.
  2. With the tensioner disengaged, remove and discard the drive belt, then release the tensioner.
  3. Route a new drive belt per the drive belt diagram.
  4. Turn the tensioner pulley clockwise and slip the belt around the tensioner pulley; release the tensioner.
  5. Make sure the belt is properly aligned with the grooves on each pulley.

Tools required

  • 14 mm socket and wrench Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Belt routing: tensioner pulley, alternator pulley, water pump pulley, crank pulley

Full service-parts list: Kohler 48RCLB →

Source: Kohler operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Kohler repair guides →