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Kohler 48RCLB / 60RCLA — 12-Lead Generator Reconnection

Installation · Alternator/stator leads

For the Kohler 48RCLB / 60RCLA, from the Kohler service manual.

Applies to: Kohler 48RCLB, Kohler 60RCLA

Before you start

  • Disconnect battery cables before working on the generator set, negative lead first

Procedure

  1. Press OFF on the RDC2 controller
  2. Disconnect engine starting battery, negative lead first
  3. Disconnect utility power to the generator set
  4. Verify line circuit breaker is sized correctly for new voltage/amperage; replace if necessary
  5. Select desired voltage connection and connect leads per diagram
  6. Reconnect engine starting battery, negative lead last
  7. Enter the RDC2 Genset System menu; check and change system voltage, frequency, and phase settings
  8. Connect a digital multimeter to the generator set output
  9. Press RUN to start the generator set
  10. Use a voltmeter to check for correct voltage output; calibrate per Section 3.5 if necessary
  11. Press OFF to stop the generator set
  12. Reconnect utility power
  13. Press AUTO to place the generator set in automatic mode

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Kohler 48RCLB →, Kohler 60RCLA →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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