Home›Repair guides›Kohler›Voltage Regulator Test

Kohler 4.5 CKM — Voltage Regulator Test

Testing & diagnosis

For the Kohler 4.5 CKM, from the Kohler service manual.

Applies to: Kohler 4.5 CKM, Kohler KT17II engine

Before you start

  • Heat sink of the voltage regulator contains high voltage. Do not touch heat sink when testing.
  • Unplug power cord from AC power source before connecting or disconnecting wires.

Procedure

  1. Connect components as shown in Figure 7-1.
  2. Plug in variable transformer and AC plug.
  3. Turn switch S1 on. Lamp should be on. If lamp does not go on, regulator is faulty; replace.
  4. Turn variable transformer on and slowly increase; lamp should go out at approximately 120 Volts and remain out.
  5. If lamp does not go out or stays at a dull glow, regulator is faulty and should be replaced.
  6. Turn switch S1 off and unplug AC cords.

Tools required

  • Variable Transformer 0-140 Volts (.5 Amp Min.) Amazon
  • 1 to 1 Isolation Transformer (.6 Amp Min.) Amazon
  • 120 Volt AC Plug (60 Hz) Amazon
  • Double Pole, Single Throw Switch Amazon
  • 120 Volt, 100 Watt Lamp Amazon
  • 2 Amp Fuse and Fuse Holder Amazon
  • AC Voltmeter Amazon
  • #14 AWG copper wire (minimum) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Lamp goes out at approximately 120 Volts

Full service-parts list: Kohler 4.5 CKM →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Kohler repair guides →