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Kohler 200REOZV / D 200 — Changing Coolant Pump

Maintenance · Cooling system coolant pump

For the Kohler 200REOZV / D 200, from the Kohler service manual.

Applies to: Kohler 200REOZV

Procedure

  1. Disconnect the pipe, if equipped, from the thermostat housing front cover and remove the cover retaining bolts.
  2. Detach the pipe from the coolant pump.
  3. Remove retaining bolts and lift the coolant pump out.
  4. Remove the thermostat housing cover from the coolant pump and remove the pipe between cover and pump.
  5. Clean all sealing surfaces.
  6. Install new sealing rings on the pipe between the thermostat housing cover and the coolant pump.
  7. Install new sealing rings for the coolant pump seal to the timing gear casing and cylinder head.
  8. Install a new sealing ring on the thermostat housing cover, place the coolant pump, install and tighten the bolts.
  9. Install the thermostat housing cover.
  10. Attach the pipe onto the thermostat housing front cover and install the pipe on the coolant pump using new sealing rings.
  11. Fill with coolant and check for leaks.

Full service-parts list: Kohler 200REOZV →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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