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Kohler 200REOZV / D 200 — Adjusting Valves

Adjustments · Valve mechanism

For the Kohler 200REOZV / D 200, from the Kohler service manual.

Applies to: Kohler 200REOZV

Before you start

  • Do not adjust the valves while the engine is running as the pistons may strike the valve disks.
  • Perform valve adjustment on a stationary, cold engine.

Procedure

  1. Remove the valve covers.
  2. Install rotation tool 9993590.
  3. Turn the engine in the direction of rotation until piston 1 is at TDC after the compression stroke (0° on the flywheel).
  4. Adjust valves 1, 2, 3, 6, 7, and 10.
  5. Turn the engine one turn until piston 6 is at TDC after the compression stroke.
  6. Adjust valves 4, 5, 8, 9, 11, and 12.
  7. Change valve cover gaskets if necessary and reattach the valve covers.
  8. Remove the rotation tool.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Inlet valve clearance 0.40 mm (0.0157 in.)
  • Exhaust valve clearance 0.55 mm (0.0217 in.)

Full service-parts list: Kohler 200REOZV →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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