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Katolight — Insulation Test

Testing & diagnosis · Generator windings

From a Katolight service manual covering: 280 -- 430 Frame, 280 frame, 360 frame, 430 frame. Check it applies to your exact model before use.

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Before you start

  • Caution must be taken to remove all electronic devices from the winding circuit before checking the insulation.

Procedure

  1. Remove all electronic devices (regulators, diodes, surge protectors, capacitors, protective relays, etc.) from the winding circuit.
  2. Measure insulation resistance with a megger (mega-ohm meter) placing 500 volts between the winding and the frame.
  3. Check main stator, main rotor, exciter stator, and exciter rotor.
  4. If winding resistance is low it must be dried or repaired.

Tools required

  • Megger (mega-ohm meter) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Minimum resistance is 2 mega-ohms
  • 500 volts applied between winding and frame

Source: Katolight service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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