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Katolight E6921M1 / REO2IMI — Disassembly of Two-Bearing Generator

Repair & overhaul

For the Katolight E6921M1 / REO2IMI, from the Katolight service manual.

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Before you start

  • In Step f, lift end frame only.
  • Be careful not to damage shaft surface as end frame moves away from generator.
  • On reassembly, apply pressure to inner race of new bearing until bearing seats against shoulder of shaft or bearing collar. Do not apply pressure to outer race.

Procedure

  1. If oil lubrication, drain oil.
  2. On fan end, remove bearing cap bolts or screws (44).
  3. Remove fan cover band (52).
  4. On fan end, remove one top end frame mounting bolt (38); insert eyebolt into threaded hole.
  5. Attach hoist to eyebolt, pull taut, remove remaining end frame mounting bolts (38), and remove end frame.
  6. Bend tang on bearing lockwasher (46) out of slot on bearing locknut (47); remove lockwasher and locknut.
  7. Remove bearing (45) with standard bearing puller and discard.
  8. Remove bearing cap (42).
  9. Remove fan hub bolts (41) or disassemble split fan hub, and remove fan.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Katolight service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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