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Katolight — Diode Testing

Testing & diagnosis · Rotating rectifier diodes

From a Katolight service manual covering: 280 -- 430 Frame, 280 frame, 360 frame, 430 frame. Check it applies to your exact model before use.

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Before you start

  • Never use the generator's fan as a fulcrum to bar over the engine.
  • Ensure that the engine cannot start during this procedure.

Procedure

  1. Remove the two main rotor leads and the three exciter rotor leads from the rectifier assembly.
  2. Place one test probe on the diode lead terminal post and in succession touch the other probe to the lead screw hole in each heat sink.
  3. Reverse the probes and repeat the procedure.
  4. Repeat using the other diode terminal post.

Tools required

  • Ohmmeter or battery light continuity tester Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Good diode: reverse biased resistance 30,000 ohms or greater, forward biased less than 10 ohms
  • Shorted condition: ohmmeter reading zero or very low in both directions
  • Open condition: maximum (infinity) reading in both directions

Source: Katolight service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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