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John Deere — Remove Turbocharger

Repair & overhaul · Air intake and exhaust system

From a John Deere service manual — check it applies to your exact model before use.

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Before you start

  • After operating engine, allow exhaust system to cool before removal.

Procedure

  1. Partially drain cooling system.
  2. Remove band clamp from exhaust adapter and air intake hose.
  3. Disconnect coolant inlet and return lines, oil inlet line, and return tube.
  4. Remove intake coupling or carburetor.
  5. Remove four turbocharger mounting cap screws and lift turbocharger from exhaust manifold.
  6. Remove exhaust adapter from exhaust elbow.
  7. Cap or plug all exhaust and intake manifold openings.
  8. Place turbocharger on a clean flat table.

Source: John Deere service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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