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John Deere — Remove Pistons and Connecting Rods

Repair & overhaul · Cylinder block, liners, pistons and rods

From a John Deere service manual — check it applies to your exact model before use.

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Before you start

  • Keep matched pistons and liners together as a set.

Procedure

  1. Drain all coolant and engine oil.
  2. Disconnect turbocharger oil inlet line.
  3. Remove cylinder head.
  4. Remove oil pan and oil pump.
  5. Remove crankshaft if desired.
  6. Bolt down cylinder liners using cap screws and flat washers. Tighten to 68 N·m (50 lb-ft).
  7. Remove carbon from liner bore with scraper or ridge reamer.
  8. Remove rod cap screws and rod caps with bearings.
  9. Gently tap piston through top of cylinder block from the bottom.
  10. Remove piston snap rings, piston pins, and connecting rods from pistons.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cylinder liner cap screws for checking standout: 68 N·m (50 lb-ft)

Source: John Deere service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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