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John Deere — Remove Pistons and Connecting Rod Assemblies

Repair & overhaul · Pistons and connecting rods

From a John Deere service manual — check it applies to your exact model before use.

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Before you start

  • Do not rotate crankshaft with cylinder head removed unless liners are bolted down.
  • Be careful not to let rod nick crankshaft bearing surface.
  • Do not use pneumatic wrenches to tighten rod cap screws.

Procedure

  1. Drain all engine coolant and engine oil.
  2. Remove cylinder head.
  3. Remove oil pan and oil pump.
  4. Bolt down cylinder liners in seven locations with cap screws and flat washers; tighten to 68 N·m (50 lb-ft).
  5. Remove any ridges from liner bores with a scraper or ridge reamer before removing pistons.
  6. Remove rod cap screws and rod caps with bearings.
  7. Gently tap piston through top of cylinder block from the bottom.
  8. Once piston rings clear liner bore, hold piston to prevent dropping.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cylinder liner cap screws for checking standout torque: 68 N·m (50 lb-ft)

Source: John Deere service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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