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John Deere — Remove and Install Electronic Unit Injectors (Dual Rail Fuel System)

Repair & overhaul · Electronic unit injector (EUI)

From a John Deere service manual — check it applies to your exact model before use.

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Before you start

  • Electronic unit injectors on dual rail fuel systems are different from injectors on single rail systems. DO NOT intermix injectors.
  • DO NOT use red or blue LOCTITE on solenoid studs.

Procedure

  1. Remove rocker arm cover.
  2. Remove rocker arm shaft assembly.
  3. Disconnect fuel lines and drain fuel from lines and fuel rail in cylinder head.
  4. Reconnect lines or install cap plugs to keep debris out of fuel system.
  5. Remove injector hold-down clamp cap screws.
  6. Pry upward on injector hold-down clamp against cylinder head using a prybar.
  7. Remove injector and clamp; label injector for same cylinder location.
  8. Immediately plug injector bore with clean cap plug.
  9. Remove injector O-rings and discard.
  10. Store injector in a clean, lint-free container.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Electronic Unit Injector Hold-Down Clamp Cap Screws—Initial Torque 20 N·m (15 lb-ft)
  • Electronic Unit Injector Hold-Down Clamp Cap Screws—Final Torque-Turn 90—100°
  • Electronic Unit Injector Harness Connector Nuts—Torque 2 N·m (18 lb-in.)

Source: John Deere service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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