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John Deere — Remove and Install Electronic Unit Injectors

Repair & overhaul · Electronic unit injectors (6 used)

From a John Deere service manual — check it applies to your exact model before use.

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Before you start

  • Dual rail and single rail injectors are different; DO NOT intermix.
  • DO NOT use red or blue LOCTITE on solenoid studs.

Procedure

  1. Remove rocker arm cover.
  2. Remove rocker arm shaft assembly.
  3. Disconnect fuel lines and drain fuel from lines and fuel rail.
  4. Remove injector hold-down clamp cap screws.
  5. Pry upward on injector hold-down clamp with prybar.
  6. Remove injector and clamp; label for same cylinder location.
  7. Plug injector bore and remove/discard injector O-rings.
  8. Install two new O-rings lubricated with clean engine oil or AMOJELL; install injector and torque-turn clamp screws.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Hold-down clamp cap screws initial: 20 N•m (15 lb-ft)
  • Hold-down clamp cap screws final torque-turn: 90—100°
  • Harness connector nuts: 2 N•m (18 lb-in.)

Source: John Deere service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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