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John Deere — Install Cylinder Head and Cap Screws Serial Number ( —199,999)

Repair & overhaul

From a John Deere service manual — check it applies to your exact model before use.

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Before you start

  • Only ASTM Grade 180 flanged-head cap screws marked SPECIAL are recommended. ALWAYS use NEW cap screws.
  • DO NOT use multi-viscosity oils to lubricate cap screws; SAE30 is recommended.
  • If a cap screw is accidentally tightened more than 90° in any one sequence, DO NOT loosen it; adjust in next sequence.
  • Cap screws MUST NOT be tightened more than a total of 270° ± 5°.

Procedure

  1. Put a new head gasket on cylinder block dry; do not use sealant on gasket.
  2. Lower cylinder head evenly into correct position over dowels and flat on block top deck.
  3. Dip entire cap screw in clean SAE30 engine oil and allow excess oil to drip off.
  4. Install correct length cap screws marked SPECIAL in proper locations.
  5. Tighten cap screw No. 17 to 80 N·m (60 lb-ft).
  6. Sequentially tighten all cap screws from No. 1 through No. 26 to 80 N·m (60 lb-ft).
  7. Draw a line parallel to crankshaft across top of each cap screw head.
  8. Sequentially turn each cap screw 90°; line will be perpendicular to crankshaft.
  9. Again sequentially turn each cap screw 90°; line will be parallel to crankshaft.
  10. Sequentially turn each cap screw 90°; total turn 270° ± 5°.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cylinder head flanged-head SPECIAL cap screws initial torque: 80 N·m (60 lb-ft)
  • Total amount of turn from final three steps: 270° ± 5°

Source: John Deere service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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