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John Deere 4045 / 6068 — Remove Electronic Injector (EI)

Repair & overhaul

For the John Deere 4045 / 6068, from the John Deere service manual.

Applies to: John Deere 4045, John Deere 6068

Before you start

  • When removing electronic injector, do not twist at the top of the injector which may result in solenoid damage.
  • Wait a minimum of 15 minutes after engine is stopped before disconnecting any high pressure fuel lines.

Procedure

  1. Remove heat shield (A).
  2. Remove stud connector cap seal (B).
  3. Remove terminal nuts (C).
  4. Remove wiring harness (D) from injector.
  5. Remove high pressure fuel line (E).
  6. Remove fuel leak-off line banjo fitting bolt (F).
  7. Remove hold down clamp screw (G).
  8. Using the clamp (H), turn injector counter clockwise until injector fuel inlet (I) is between rocker arm cover and fuel leak-off line.
  9. Remove the dual banjo sealing washer (J).
  10. Install the clamp upside down (K), then push down to help injector come out.
  11. Immediately cover all openings in cylinder head and in injector.

Tools required

  • Small tool / O-ring pick Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: John Deere 4045 →, John Deere 6068 →

Source: John Deere service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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