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John Deere 4045 / 6068 — Remove and Install Fuel Rail Pressure Sensor

Repair & overhaul

For the John Deere 4045 / 6068, from the John Deere service manual.

Applies to: John Deere 4045, John Deere 6068

Before you start

  • Fuel in the high pressure common rail is under extremely high pressure. Relieve pressure before opening rail.

Procedure

  1. Turn engine OFF and let sit 5 minutes to relieve rail pressure.
  2. Thoroughly clean fuel lines, fittings, components and chamfered area around the sensor.
  3. Disconnect sensor wiring and remove sensor (do not reuse).
  4. Coat new sensor threads with JDT405 High Temperature Grease; do not get grease on sensor tip.
  5. Install new sensor and torque to 98 N·m.
  6. Reconnect sensor wiring.
  7. Bleed the fuel system.

Tools required

  • JDT405 High Temperature Grease Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Fuel Rail Pressure Sensor 98 N·m (72 lb-ft)

Full service-parts list: John Deere 4045 →, John Deere 6068 →

Source: John Deere service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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