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Iveco/FPT — Rotary feed pump disassembly and assembly procedure

Repair & overhaul · Fuel injection pump

From a Iveco/FPT service manual — check it applies to your exact model before use.

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Before you start

  • The gasket removed during pump disassembly shall not be utilised again. Always use original spare parts.
  • Hold the pump driving gear to avoid interference or crawling during timing gear rotation.

Procedure

  1. Disassemble starter and use tool to rotate flywheel.
  2. Rotate flywheel to annul gear slacks and engage pin in camshaft gear port.
  3. Find top dead centre with tool 99395097 if cap not included.
  4. From timing side remove cover and loosen union fixing nut.
  5. Loosen fixing nuts to enable moving pump backwards using 99340035 extractor.
  6. Withdraw gear from pump shaft.
  7. Withdraw pump from studs together with gasket.
  8. Assemble pump pre-set in its housing.
  9. Tighten fixing nuts locking pump flange.
  10. Assemble cover including gasket.
  11. Lock nut to 90-95 Nm.
  12. Connect all pipelines and electrical connections.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Source: Iveco/FPT service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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