Iveco/FPT — Replacement of the electro-valve
Repair & overhaul · Stanadyne injection pump electro-valve
From a Iveco/FPT service manual covering: GE NEF 100M, GE NEF 125M, GE NEF 130M, GE NEF 160M, GE NEF 200E, GE NEF 45M, GE NEF 60M, GE NEF 75M, GE NEF 85M, GS NEF 100M, GS NEF 125M, GS NEF 130M…. Check it applies to your exact model before use.
Applies to: Iveco/FPT GE NEF 100M, Iveco/FPT GE NEF 125M, Iveco/FPT GE NEF 130M, Iveco/FPT GE NEF 160M, Iveco/FPT GE NEF 200E, Iveco/FPT GE NEF 45M, Iveco/FPT GE NEF 60M, Iveco/FPT GE NEF 75M, Iveco/FPT GE NEF 85M, Iveco/FPT GS NEF 100M, Iveco/FPT GS NEF 125M, Iveco/FPT GS NEF 130M
Before you start
- Be careful that nothing falls into the injection pump.
- Pay attention to position of the isolating element and assembling order of nuts, washers and components.
Procedure
- Remove cover of injection pump loosening three fixing screws and washers.
- Remove entire cover of the electro-valve pulling it upwards perpendicularly.
- Remove electro-valve from the cover.
- Assemble new electro-valve on injection pump cover using appropriate kits (12V-ETR, 24V-ETR, 12V-ETSO, 24V-ETSO).
- Tighten fixing nuts of electro-valve to cover.
- Use joint tool to position electro-valve arm and reassemble cover.
Tools required
- Joint tool supplied in ETR kit Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Nuts fixing electro-valve to cover 1,1 ÷ 1,7 Nm
- Cover screws 4,0 ÷ 5,1 Nm
Source: Iveco/FPT service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.