Iveco/FPT — Removing and refitting the engine/generator
Maintenance · Engine/generator assembly
From a Iveco/FPT service manual covering: GE NEF 100M, GE NEF 125M, GE NEF 130M, GE NEF 160M, GE NEF 200E, GE NEF 45M, GE NEF 60M, GE NEF 75M, GE NEF 85M, GS NEF 100M, GS NEF 125M, GS NEF 130M…. Check it applies to your exact model before use.
Applies to: Iveco/FPT GE NEF 100M, Iveco/FPT GE NEF 125M, Iveco/FPT GE NEF 130M, Iveco/FPT GE NEF 160M, Iveco/FPT GE NEF 200E, Iveco/FPT GE NEF 45M, Iveco/FPT GE NEF 60M, Iveco/FPT GE NEF 75M, Iveco/FPT GE NEF 85M, Iveco/FPT GS NEF 100M, Iveco/FPT GS NEF 125M, Iveco/FPT GS NEF 130M
Before you start
- Check integrity of rubber-type blocks in supports of pipes and electrical connections.
Procedure
- Disconnect electrical system by detaching cables from battery.
- Disconnect positive and negative cables from clamps and starter motor.
- Remove fan safety grilles.
- Place container under cock, disconnect and remove coolant pipes with sleeves.
- Block radiator, disconnect brackets and nuts, remove radiator.
- Disconnect diesel pipes from engine and tank.
- Disconnect electrical connection of diesel level signal and earth.
- Disconnect air hose from turbocharger and remove air cleaner.
- Fit lifting tool on engine hooks and keep under tension.
- Remove fixing nuts from four supports of engine/generator assembly.
- Separate engine/generator assembly from crankcase.
Source: Iveco/FPT service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.