Iveco/FPT — Disassembly of application components
Repair & overhaul · Engine
From a Iveco/FPT service manual — check it applies to your exact model before use.
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Before you start
- To disconnect fuel pipelines in low pressure press the locking fastener.
- Take note of screw assembly position since screws have different length.
Procedure
- For turbocompressed versions, disassemble supercharger.
- Disconnect LDA pipe from head and feed pump.
- Place container under fuel filter and drain fuel.
- Disassemble oil filter using 99360076.
- Disconnect fuel pipelines from priming pump to filter bearing and feed pump.
- Remove fuel filter bearing.
- Disassemble fuel pipelines between pump and injectors.
- Disassemble injectors and remove gaskets.
- Remove tappet caps.
- Disassemble rocker arm bearings and withdraw tappet rods.
- Disassemble suction and exhaust manifolds.
- Remove thermostat unit.
- Remove alternator, water pump, fan pulley and guide pulleys.
- Disassemble cylinder head.
- Remove flywheel cover box, oil pan and timing gearbox.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Source: Iveco/FPT service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.