Iveco/FPT — Assembly procedure of the ADC100 electronic actuator on Stanadyne series D injection pumps
Installation
From a Iveco/FPT service manual covering: GE NEF 100M, GE NEF 125M, GE NEF 130M, GE NEF 160M, GE NEF 200E, GE NEF 45M, GE NEF 60M, GE NEF 75M, GE NEF 85M, GS NEF 100M, GS NEF 125M, GS NEF 130M…. Check it applies to your exact model before use.
Applies to: Iveco/FPT GE NEF 100M, Iveco/FPT GE NEF 125M, Iveco/FPT GE NEF 130M, Iveco/FPT GE NEF 160M, Iveco/FPT GE NEF 200E, Iveco/FPT GE NEF 45M, Iveco/FPT GE NEF 60M, Iveco/FPT GE NEF 75M, Iveco/FPT GE NEF 85M, Iveco/FPT GS NEF 100M, Iveco/FPT GS NEF 125M, Iveco/FPT GS NEF 130M
Before you start
- Coupling mistakes between the actuator hook and the lever of the injection pump can cause motor over speed conditions.
Procedure
- Clean external part of the pump, if necessary using solvents.
- Disconnect wire of stop electro-valve from clamp on pump cover, isolating it.
- Remove fuel return pipe from connection.
- Remove three screws of pump cover.
- Remove cover carefully so dirt won't penetrate inside pump.
- Remove connection of fuel return pipe and sealing from cover.
- Reassemble connection and original sealing on the ADC100 electronic actuator.
- Position actuator on injection pump with highest part slightly tilted upwards.
- Slide actuator towards rear of pump until U shape hook engages pump lever.
- Tighten actuator to injection pump using supplied screws.
- Reconnect fuel return pipe to connection on actuator.
Source: Iveco/FPT service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.