Isuzu — Cylinder Liner Installation Using the Special Tool
Repair & overhaul
From a Isuzu service manual — check it applies to your exact model before use.
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Procedure
- Use new kerosene or diesel oil to thoroughly clean the cylinder liners and bores.
- Use compressed air to blow-dry the cylinder liner and bore surfaces.
- Insert the cylinder liner into the cylinder body from the top.
- Set the cylinder liner installer to the top of the cylinder liner.
- Position the cylinder body so that the installer center is directly beneath the bench press shaft center.
- Use the bench press to apply a seating force of 500 kgf (1,102.5 lb/4,900 N) to the cylinder liner.
- Apply a force of 2,500 kgf (5,512.5 lb/24,500 N) to fully seat the cylinder liner.
- After installing the cylinder liner, measure the cylinder liner projection.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Cylinder Liner Projection Standard: 0 – 0.10 mm (0 – 0.0039)
Source: Isuzu service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.