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Isuzu — Cylinder head gasket selection

Repair & overhaul

From a Isuzu service manual — check it applies to your exact model before use.

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Procedure

  1. Clean carbon from piston head and cylinder body surface
  2. Measure piston projection amount with a dial indicator
  3. Measure points 1,2,3,4 and obtain differences on each cylinder
  4. Calculate average projection per cylinder and obtain maximum of four
  5. Select gasket grade per table

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Difference of each piston projection must be equal or within 0.05 mm (0.002 in)

Source: Isuzu service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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