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Isuzu — Charging the Refrigerant System

Maintenance · A/C system

From a Isuzu service manual — check it applies to your exact model before use.

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Before you start

  • BE ABSOLUTELY SURE NOT TO OPEN THE HIGH-PRESSURE HAND VALVE - high-pressure refrigerant gas would flow backward and may cause the refrigerant container to burst.

Procedure

  1. Make sure evacuation is correctly completed.
  2. Connect center hose of manifold gauge to refrigerant container; purge charging line.
  3. Open low-pressure hand valve and charge about 200 g (0.44 lbs).
  4. Close low-pressure hand valve; check pressure.
  5. Check for refrigerant leaks with HFC-134a leak detector; repair if leak found.
  6. Open low-pressure hand valve and continue charging to specified amount.
  7. Charge system to specified amount then close low-pressure hand valve.
  8. Close low-pressure hand valve and charge valve; stop A/C and engine.
  9. Disconnect high and low pressure hoses.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 750 (1.65) g (lbs) - except DELPHI HD6/HT6: 600 (1.32) g (lbs)

Source: Isuzu service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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