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Isuzu 4HK1 / 6HK1 — Adjustment of valve clearance

Adjustments · Valve train

For the Isuzu 4HK1 / 6HK1, from the Isuzu service manual.

Applies to: Isuzu 4HK1, Isuzu 6HK1

Before you start

  • Adjust valve clearance carefully so that the bridge may become level (hit the end of the 2 valve axes).
  • If the bridge adjusting screw is poorly adjusted, the bridge may tilt, be pushed down and seize, damaging the bridge guide.

Procedure

  1. Loosen all bridge and rocker arm adjusting nuts and screws (4HK1: 8 nuts/8 screws, 6HK1: 12 nuts/12 screws).
  2. Place a 0.4 mm thickness gauge between the No.1 cylinder rocker arm end and bridge cap.
  3. Tighten rocker arm adjusting screw until the gauge is snug between rocker arm end and bridge cap.
  4. Tighten the rocker arm lock nut.
  5. Tighten the bridge adjusting screw until the bridge contacts the valve head.
  6. Tighten the bridge lock nut.
  7. Check the thickness gauge is still held snugly; if too tight loosen bridge screw and nut.
  8. Remove the thickness gauge and repeat for remaining cylinders.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Valve clearance 0.4 mm (0.016)
  • Valve bridge clearance ±0.1 mm (0.0039 in) or less
  • Tightening torque: 22 N·m (16 lb ft)

Full service-parts list: Isuzu 4HK1 →, Isuzu 6HK1 →

Source: Isuzu service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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