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Ingersoll Rand — FA2 Motor Disassembly

Repair & overhaul · FA2 air motor

From a Ingersoll Rand service manual — check it applies to your exact model before use.

Before you start

  • Use extreme care when removing compression rings to avoid breakage

Procedure

  1. Remove capscrews, lockwashers and exhaust cover; pull out rotary valve and rotary valve bushing; remove adapter valve.
  2. Remove the capscrews, lockwashers and cylinders from the motor housing.
  3. Rotate the crankshaft assembly to bring each wrist pin above the motor housing, then push out the wrist pin and remove the piston.
  4. Do not remove the plugs pressed into the wrist pin ends; use extreme care removing compression rings.
  5. Pull the crankshaft assembly with connecting rods out of the motor housing.
  6. To remove connecting rods, take out setscrew and drive out the taper pin securing the counterbalance.
  7. Loosen the capscrew, remove counterbalance, then pull off connecting rod rings, connecting rods, bushing and sleeve.

Source: Ingersoll Rand service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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