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Ingersoll Rand — Disassembly of the Throttle — 2902P

Repair & overhaul

From a Ingersoll Rand service manual — check it applies to your exact model before use.

Procedure

  1. Using a pin punch, tap out the Bushing Retaining Pin (45) from left to right while facing the back of the tool. Remove the entire Throttle Valve Assembly.
  2. If it is necessary to replace the Trigger (40), pull it off the Throttle Valve (38).
  3. Remove the Large Bushing O-ring (43) and one Small Bushing O-ring (44) from the Throttle Valve Bushing (42). Remove the other Small Bushing O-ring (44) seated in the recess of the handle.
  4. Using a pin punch, tap out the Throttle Valve Retaining Pin (41) to release the Throttle Valve from the Throttle Valve Bushing.
  5. Remove the Throttle Valve Face (39) from the annular groove at the end of the Throttle Valve.
  6. Unscrew and remove the Inlet Bushing (6).
  7. Lift off the Exhaust Deflector (8) and Deflector Gasket (9). Using an awl, remove the Exhaust Silencer (10) from the handle.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Ingersoll Rand service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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