Ingersoll Rand — Disassembly of the Clutch
Repair & overhaul
From a Ingersoll Rand service manual — check it applies to your exact model before use.
Before you start
- The Clutch Housing (105) has left-hand threads.
- Springs (82) and (83) are loose and may fall out.
- Removal of Ball Sleeve (91) releases six Balls (97).
Procedure
- Secure tool in vise with leather-covered or copper-covered jaws, clamping on Inlet Adapter (25). Using a strap type wrench, remove Clutch Housing.
- Remove clutch assembly from tool.
- Secure a 1/4" hex wrench in a vise. Place Bit Holder (100) and clutch assembly on it.
- Remove Snap Ring (84). Using a 7/8" wrench, remove Adjustment Nut (85).
- Remove Adjustment Washer (86) and Clutch Spring (87).
- Remove Retaining Rings (88).
- Slide off Guide (89), Spring (90), Ball Sleeve (91), Thrust Race (92) and Thrust Bearing (93).
- Remove Thrust Race (94), releasing six Balls (98).
- Remove Retaining Ring (103) and rotate Bit Holder (100) to remove twelve Balls (99).
- Separate Bit Holder and Spindle (96), releasing eleven Balls (99).
Tools required
- Leather-covered or copper-covered vise jaws Amazon
- Strap type wrench Amazon
- 1/4" hex wrench Amazon
- 7/8" wrench Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Source: Ingersoll Rand service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.