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Ingersoll Rand — Assembly of the Handle

Repair & overhaul

From a Ingersoll Rand service manual — check it applies to your exact model before use.

Procedure

  1. Position Trigger (3) in Handle (1); using an arbor press, push Trigger Pin (4) full length to capture Trigger.
  2. Clamp Handle in protected vise jaws with air inlet opening upward.
  3. Coat Throttle Valve Plunger (5) with oil and insert rounded end leading into the inlet hole.
  4. Install a new Throttle Valve Seal (7) on Throttle Valve (6); insert assembly seal leading.
  5. Encircle cone end of Air Strainer Screen (9) with large end of Throttle Valve Spring (8); insert both, spring leading.
  6. Install Straight Inlet (10) over Strainer Screen; tighten to 50 and 60 ft-lb (68 and 81 Nm).
  7. Remove Handle from vise and test Trigger; disassemble Handle if it does not function properly.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Straight Inlet (10): 50 and 60 ft-lb (68 and 81 Nm)

Source: Ingersoll Rand service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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