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Hyundai — Pump removal

Maintenance · Main hydraulic pump

From a Hyundai service manual — check it applies to your exact model before use.

Before you start

  • Escaping fluid under pressure can penetrate the skin causing serious injury.

Procedure

  1. Lower work equipment to ground and stop engine.
  2. Operate control levers and pedals several times to release remaining pressure in hydraulic piping.
  3. Loosen breather slowly to release pressure inside hydraulic tank.
  4. Loosen drain plug under hydraulic tank and drain oil. Hydraulic tank quantity: 180ℓ.
  5. Remove socket bolts(74) and disconnect pipe(9).
  6. Disconnect pilot line hoses(4,5,6,7,8,9).
  7. Remove socket bolts(72) and disconnect pump suction tube(3). Catch oil with pan.
  8. Sling pump assembly and remove pump mounting bolts. Weight: 120kg(265lb).
  9. Pull out pump assembly from housing. Check all hoses are disconnected.

Specs & values

  • Hydraulic tank quantity: 180ℓ
  • Pump weight: 120kg(265lb)

Source: Hyundai service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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