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Hyundai — Control Valve Assembly

A Hyundai service procedure — check it applies to your exact model before use.

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Before you start

  • Always repair parts that were scored at disassembly
  • Mixing of foreign matter will cause malfunction. Wash parts well with cleaning oil, let them dry with jet air and handle them in clean place
  • Always tighten bolts, plugs, etc. to their specified torques
  • Do not fail to coat sliding surfaces with clean hydraulic oil before assembly
  • Replace seals such as O-ring with new ones as a rule

Procedure

  1. Put compensating rod into compensating hole of casing.
  2. Put pin force-fitted in lever into groove of compensating rod and fit lever to pin force-fitted in casing.
  3. Fit spool and sleeve into hole in spool of casing.
  4. Confirm that spool and sleeve slide smoothly in casing without binding.
  5. Fit return spring and spring seat into spool hole and attach snap ring.
  6. Fit fulcrum plug so that pin force-fitted in fulcrum plug can be put into pin hole of lever. Then fix locking ring.
  7. Insert adjusting plug and fit locking ring.
  8. For assembly, reverse disassembly procedures.

Source: manual:Hyundai_excavator_Service_manual.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.