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Hercules — Water Pump Removal and Installation

Repair & overhaul

From a Hercules service manual — check it applies to your exact model before use.

Before you start

  • Always use a waterproof sealant on all attaching screws when installing the water pump.

Procedure

  1. Drain coolant; remove side panels, fan and belt.
  2. Remove pump attaching screws and lift pump from engine.
  3. Scrape gasket and cement particles from block and pump surfaces.
  4. Reinstall by reversing removal, using Permatex on all attaching screws.
  5. Use a new gasket and tighten attaching screws evenly and alternately.
  6. Examine water hoses and replace if necessary.

Specs & values

  • Impeller to shaft housing clearance .005 to .015 in.

Source: Hercules service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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