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Hercules — Valve Clearance Adjustment

Adjustments · cylinder head

From a Hercules service manual covering: D-1500, D-1700, D-2000, D-2300, D-3400, De3000. Check it applies to your exact model before use.

Applies to: Hercules D Series engine

Procedure

  1. Rotate crankshaft until both intake and exhaust valves of No. 1 cylinder are fully closed.
  2. For cold engine, use 0.016- or 0.017-inch feeler gauge between rocker arm and valve stem; adjust screw until it just touches pushrod.
  3. Adjust remaining valves in firing order.
  4. Start engine and warm to operating temperature.
  5. With engine running at slow idle, check for 0.015 inch clearance; adjust as required.
  6. Reinstall cylinder head cover and gasket.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Hot clearance 0.015 inch; cold clearance 0.016 or 0.017 inch.

Source: Hercules service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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