Hercules — To Remove the Connecting Rods

Repair & overhaul

From a Hercules owner's manual — check it applies to your exact model before use.

Procedure

1. Drain the radiator and disconnect the hoses.
2. Remove the thermostat housing and thermostat so the bypass hose can be removed.
3. Disconnect and remove the carburetor from the manifold.
4. Disconnect the exhaust pipe from the manifold.
5. Disconnect the wires and remove the distributor.
6. Remove the cylinder head cover, rocker arm assemblies and push rods.
7. Remove the cylinder head screws and nuts and lift the cylinder head assembly.
8. Remove the oil pan; crank the engine so No. 1 cylinder is in firing position and remove the oil pump.
9. Scrape carbon deposit from the top of each cylinder bore.
10. Turn the engine so No. 1 and No. 4 connecting rod caps can be removed and push the piston and rod assembly upward.
11. Turn the engine as required so the other rods and pistons may be removed.

Source: Hercules owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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