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Hercules — To Install the Flywheel

Repair & overhaul

From a Hercules owner's manual — check it applies to your exact model before use.

Procedure

  1. Insert the flywheel dowels in the crankshaft and turn the crankshaft so No. 1 cylinder is at top dead center.
  2. Turn the flywheel so the timing mark is in line with the timing hole in the bellhousing; install the flywheel and draw in place with the attaching nuts or screws.
  3. Attach an indicator to check concentricity of the pilot bore; this should not exceed .005 inch total reading.
  4. Attach the indicator to check the face of the flywheel; this should not exceed .005 inch total reading.
  5. Install the cotter pins or lock wires and insert the expansion plugs if used.
  6. Install the starting motor.
  7. Install the clutch and transmission or power take-off as removed.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Pilot bore .005 in max
  • Flywheel face .005 in max

Source: Hercules owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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