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Hercules — To Assemble the Water Pump

Repair & overhaul

From a Hercules owner's manual — check it applies to your exact model before use.

Before you start

  • Press on the outer flange of the seal to avoid damaging the seal.
  • Press only on the outer bearing face of the bearing and not on the end of the shaft.

Procedure

  1. Press the new seal (E) into the pump body (F); press on the outer flange of the seal.
  2. Press the shaft and bearing assembly (D) into the body (F); press only on the outer bearing face.
  3. Install the snap ring (C); supporting the pump shaft on the outer shaft end, press the impeller (G) on to the shaft.
  4. Support the pump on the impeller end of the shaft and press the fan drive pulley (B) on to the shaft and install the snap ring (A).
  5. Install the new cover gasket (H) and pump cover (I) with the screws as removed.
  6. Test the rotation of the fan to see that it does not bind.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Impeller should be pressed on to permit .010 inch clearance between a straight edge and the impeller

Source: Hercules owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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